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Development & Fabrication of Outdoor Photovoltaic Thermal Test Bed for Energy Rating of Photovoltaic Modules

Subcontracted to ASU-PTL by NREL

The objective of this research work is to investigate the feasibility of performing energy rating of photovoltaic (PV) modules using natural sunlight and a controlled thermal test bed. The energy production of PV modules is dictated by the module temperature, level of irradiance, angle of incidence and solar spectrum. Five major tasks were identified and carried out. The five tasks are:

  1. Development of thermal test bed (TTB) to vary the module temperature in conjunction with an air-conditioning unit. This task allowed the laboratory to carry out the current-voltage (I-V) measurements of PV modules at different temperature ranging from 5oC to 65oC.
  2. Adjustment of irradiance using a neutral density filter. Various materials including white cloth, drafting sheets and perforated black screens were investigated to vary the irradiance on the test module from 100W/m2 to 1000W/m2. The perforated black screens were eventually chosen for this task as they served as ideal neutral density filter.
  3. Elimination of angle of incidence effect by a 2-axis tracker. The TTB was installed on the platform of a 2-axis tracker so that a zero angle of incidence was obtained. In order to eliminate the diffused light effect, all I-V measurements were made on very clear days using a matched reference cell installed coplanar to the test module.
  4. Determination of spectral mismatch error using the on-site measured spectra.
  5. Development of a computer model to translate the I-V data of known temperature and irradiance conditions to the unknown temperature and irradiance conditions. The mathematical model developed in this work has been proved to be accurately translating all the key parameters (Isc, Voc, Imp, Vmp and Pmax) of a mono-Si module from reference conditions to test conditions. The validity of this model for other module technologies is being investigated.

The on-site solar spectra were collected and spectral mismatch analysis for different PV technologies (mono-Si, poly-Si, CdTe and GaAs) was carried out to determine if it was necessary to make spectral mismatch correction for the measured I-V curves. It was found that the spectral mismatch error is virtually eliminated because of the use of matched reference cell and the negligible difference between the reference spectrum and test spectra collected on clear days between 9 AM and 3 PM at this location.

Based on the results of our work, we concluded that it was feasible to perform energy rating of PV modules using natural sunlight.

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